Ishishini lokukhanyisa iimoto litshintsha kakhulu. Njengoko izithuthi zombane (ii-EV) zilawula iimarike zehlabathi, ukukhanya okude—okwaziwa ngokuba yi-through‑uhlobo okanye olupheleleyo‑ububanzi besibane sangasemva—ivele njengenye yezona mpawu zoyilo zahlukileyo kakhulu ze-‑Izithuthi zokuvelisa. Emva kwayo yonke ibha yesibane esingasemva esingenamthungo nesikhanyayo kukho isikhunta esenziwe ngobuchule obuphezulu ekufuneka sinike ukugqibelela kokukhanya, ukuchaneka kobukhulu, kunye nokusebenza kakuhle kwemveliso kwinqanaba elithile.
Eli nqaku lihlola yonke into ekufuneka uyazi malunga nee-molds ze-EV ezinde: ubuchwepheshe obuzinika amandla, izixhobo ezizichazayo, amandla emarike aqhuba imfuno, kunye nabathengisi behlabathi abazenzayo.
Isikhunta sokukhanya somsila omde se-EV sisixhobo sokulungisa ngokuchanekileyo esisetyenziswa ekubumbeni ngenaliti ukuvelisa‑uhlobo lwezinto ezikhanyayo zangasemva—iibha zokukhanya ezinde ezinwebeka kububanzi bonke besithuthi'ngasemva. Ngokungafaniyo nezibane zangasemva zemveli ezihlukaniswe ngezigaba, izibane ezinde ezingasemva zenza isiphumo sokukhanya esiqhubekayo, esijikeleze izibane esiye saba luphawu loyilo lwanamhlanje lwe-EV.
Ezi molds zihlala zivelisa izinto ezininzi kwindibano enye: iilensi zangaphandle ezicacileyo (ii-light guides), iindawo ezingabonakali kakuhle, ii-bezels zokuhombisa, kunye neempawu zokuvala ezihlanganisiweyo. Iinkqubo eziphambili zisebenzisa izixhobo ezininzi‑ukubumba inaliti kwezinto (2K okanye 3K) ukudibanisa iiplastiki ezahlukeneyo kunye nemibala kumjikelo omnye wemveliso ongenamthungo, ukususa iposi‑ukupeyinta kunye nemisebenzi yokuhlanganisa yesibini.
Indlela‑uhlobo lokukhanya kwangasemva lungaphezulu nje kwendlela yokwenza isitayile—iye yaba sisixhobo sobuchule sokuphawula iimpawu zabavelisi be-EV. Ngokutsho kwe-A2MAC1'Uhlalutyo lokulinganisa lwe-s 2025, inkwenkwezi‑Izibane ezirhangqiweyo (iinkqubo zokukhanyisa ezingenamthungo, ezijikeleze i-wrapping) ziyanda ukubonakala kuzo zonke iimoto ze-EV zaseTshayina kunye neemoto eziphambili, kwaye zisetyenziswa kakhulu kwizicelo zokukhanyisa ngasemva. Ezi zakhiwo zihlala zidlula i-RMB 500 ngeyunithi nganye ngexabiso, nto leyo ebonisa ixabiso lazo njengento eyahlulahlula uphawu.
Izinto eziphambili ezibangela le ngxaki ziquka:
● Ubume beBrand: Ukudibanisa ngaphandle komthungo kububanzi obupheleleyo kuphucula ubunye obubonakalayo kwaye kudala uphawu lokukhanya olwahlukileyo.
● I-Aerodynamics: Iinkqubo ze-LED eziphambili zinciphisa ubukhulu becandelo lokusasazwa kwe-optical ukuya kuthi ga kwi-30%, nto leyo enegalelo ekunciphiseni ii-coefficients zokutsala.
● Ukuhlanganiswa kweMisebenzi: Ulandelelwano olushukumayo, ukukhanya okuguquguqukayo, kunye neempawu zokukhanya ezinokwenziwa ngokwezifiso ziya zingena ngakumbi ngaphakathi‑uyilo lohlobo.
Yaisikhunta se-xin, umthengisi ophambili wezibane zemoto, uxela ukuba uninzi‑Imibala ngoku ibunjwa ngokuthe ngqo kwiiyunithi zokukhanyisa endaweni yokupeyintwa, nto leyo ephucula ukuqina kunye nempembelelo yokusingqongileyo ngelixa ivumela ukugqitywa okuphezulu njenge-deep metallic greens, i-satin chameleon blues, kunye neetoni ze-graphite ezicwebezelayo.
Ukuvelisa ngokusebenzisa‑Izinto ezisetyenziswa ngasemva kombane zinika imingeni eyahlukileyo eyahlula ezi zixhobo zokukhanyisa kwizixhobo zokukhanyisa eziqhelekileyo.
Ubuchule Bokulinganisa Kubude Obude Obandisiweyo
Iimolds ezikhaphukhaphu zomsila omde kufuneka zigcine ukuchaneka okugqwesileyo kwimingxuma yemold enokudlula iimitha ezili-1.2 ubude. Abavelisi abaphambili bafumana ukuchaneka kwesimo semo±0.005 mm usebenzisa ii-5‑Umatshini wokulungisa i-axis CNC. Olu nqanaba lokuchaneka lubalulekile kuba naluphi na uphambuko kwijiyometri yelensi luya kubangela uphambuko olubonakalayo kwibha yokukhanya egqityiweyo.
Umgangatho woMphezulu obonakalayo
Iilensi zangasemva zisebenzisa ukukhanya okucacileyo okanye okuncinci‑izixhobo ezibonakalayo (i-PC kunye ne-PMMA) ezineemfuno ezibonakalayo ezifuna kakhulu. Naziphi na iimpawu zokuhamba, imigca yokuwelda, okanye iimpawu zesinki ziya kuphazamisa ukuhanjiswa kokukhanya kunye nembonakalo ebonakalayo. Imingxunya yesikhunta kwizikhokelo zokukhanya ifuna isipili‑ukugqitywa komphezulu webanga kunye nomlinganiselo woburhabaxa beRa 0.05μm okanye ngcono ukufezekisa isiphene‑ukucaca ngokukhululekileyo.
Abavelisi bokubumba abaphambili baqesha abasebenzi abaphezulu‑ukuchaneka, ubushushu‑isibuko esilawulwayo‑imingxunya ephothiweyo ukuze kufezekiswe isiphene esigqibeleleyo, esigqibeleleyo‑ukugqitywa komphezulu okhululekileyo. Ezi zixhobo zokubumba ziquka ii-vents ezichanekileyo ezithintela amabala okutsha kunye nokutsha kwiindawo ezibonakalayo.
Iijometri ezintsonkothileyo kunye nokuncitshiswa kwezinto
Izibane ezinde zanamhlanje zifaka izikhokelo zokukhanya, iikomityi zokubonakalisa, kunye nezinto zokuhombisa kwiindawo eziqingqiweyo kakhulu ze-3D. Ukufezekisa ezi mpawu kufuna uyilo oluntsonkothileyo lwe-mold olunezilayidi ezininzi, ii-lifters, kunye nee-cores. I-wire electrical discharge machining (EDM) idla ngokusetyenziswa ukwenza iindlela ezintsonkothileyo zokunqumla ezingenakufikelelwa zizixhobo zokusika eziqhelekileyo.
Ukukhethwa kweNsimbi yeMold
Isikhunta ngokwaso kufuneka sime kakuhle‑imijikelo yemveliso yomthamo ngelixa kugcinwa ukuchaneka kokukhanya. Amanqanaba aqhelekileyo entsimbi aquka:
Izicelo zeSilingi seNsimbi (HRC) Iingenelo eziphambili
P20 28–32 Injongo ngokubanzi Ukupholishwa okugqwesileyo, ixabiso‑iyasebenza
718H 32–36 Phezulu‑iindawo ezicwebezelayo Ukumelana nokuguguleka okuphezulu
S136H 48–Izinto ezibonakalayo ezingama-52 Ukumelana nokugqwala, ukugqitywa komphezulu okugqwesileyo
H13 44–48 Phezulu‑usetyenziso lobushushu Uzinzo lobushushu, ubomi benkonzo ende
Kwizinto ezibonakalayo ezifuna ukugqitywa kwesibuko, i-S136H yeyona ndlela ikhethwayo ngenxa yokumelana kwayo nokugqwala kunye nokukwazi kwayo ukufezekisa i-SPI A.‑1/amanqanaba edayimani epolishi.
Izixhobo ze-Optical zeenxalenye
Izixhobo zokukhanyisa zangasemva ezigqityiweyo zihlala zibunjwa ngeeplastiki zobunjineli eziphambili:
I-Polycarbonate (PC) ilawula imarike, inika ukuhanjiswa kokukhanya okungu-90%, ukumelana nempembelelo kukhulu ngokuphindwe kalishumi kuneglasi, ukumelana nobushushu ukuya kuthi ga kwi-120°C, kunye nozinzo lwe-UV olunemigqumo efanelekileyo.
I-Polymethyl Methacrylate (PMMA) isathandwa kakhulu kwizicelo ezifuna ukumelana nokukrwela okuphezulu, ukuhanjiswa kokukhanya okuphezulu (92%), uzinzo lombala oluphuculweyo, kunye neendleko eziphantsi kwizixhobo ezingezizo ezo‑izicelo ezibalulekileyo.
Izinto ezintsha zamva nje ziquka imixube ye-PC/PMMA exutyiweyo edibanisa iipropati ezilungileyo zezinto zombini, ivumela izikhokelo zokukhanya ezintsonkothileyo kunye neentlobo ngeentlobo zezinto.‑uyilo lwemibala ngaphandle kokuphazamisa ukuqina.