INkcazelo yeMeta: Phonononga iindlela eziphambili zokubumba iinaliti zokubumba izibane zemoto. Funda malunga nokukhetha imathiriyeli, uyilo oluchanekileyo, kunye neendlela zozinzo kwimveliso yesibane semoto.
Intshayelelo
Ishishini lokukhanyisa iimoto lifuna ukuchaneka okugqithisileyo, kunye nokubumba kwe-headlight kufuna amanqanaba okunyamezela phantsi kwe-0.02mm. Njengoko uyilo lwezithuthi luguqukela kuluhlu oluncinci lwe-LED kunye nemiqadi yokuqhuba eguquguqukayo, iinjineli zokubumba iinaliti zijongene nemingeni engazange ibonwe ngaphambili. Esi sikhokelo siqhekeza iinkqubo ezibalulekileyo kunye nezicwangciso ezibukhali ezilawula intsimi.
1. Ukukhethwa kwezinto eziphathekayo: Ukulinganisa i-Optics & Durability
Amagama angundoqo ekujoliswe kuwo: inaliti ye-polycarbonate yokubumba izibane zentloko, i-auto-grade thermoplastics*
- I-PC (i-Polycarbonate): I-90% yezibane zanamhlanje zisebenzisa i-PC kwi-89% yokuhambisa ukukhanya kunye ne-140 ° C yokumelana nokushisa.
- IiLensi ze-PMMA: Iilensi zesibini zihlala zidibanisa i-PMMA yokumelana nokukrweleka.
- I-Additives Matter: 0.3-0.5% i-UV stabilizers ikhusela ukuphuzi; ii-anti-fog agents zinciphisa ukunyuswa kwangaphakathi.
Ingcebiso ye-Pro: I-BASF's Lexan SLX kunye ne-Covestro's Makrolon AL zibonelela ngokuhamba okuphuculweyo kwemibhobho yokukhanya entsonkothileyo.
2. Uyilo lwe-Core-Cavity: Ukujongana nemingeni eNcinci-oludongeni
Amagama angundoqo ekujoliswe kuwo: uyilo lokubumba isibane esiludonga olucekethekileyo, iitshaneli zokupholisa izibane zemoto*
- Ukutyeba kweendonga: Iindonga ze-1.2-2.5mm zifuna inaliti yesantya esiphezulu (800-1,200 mm / sec) ukukhusela iimpawu zokungabaza.
- Ukupholisa ngokusemthethweni: Iziteshi ze-alloy zethusi eziprintiweyo ze-3D ziphucula ukusebenza kakuhle kokupholisa ngama-40%, ukunciphisa amaxesha okujikeleza.
- I-Surface Finishes: I-VDI 18-21 (i-textured) ye-diffusers vs. SPI A1 (isibuko) kwiilensi ezicacileyo.
Isifundo: Imodyuli ye-Tesla ye-matrix ye-LED ye-Tesla iphumelele i-0.005mm ye-warpage isebenzisa ulawulo lobushushu be-gradient.
3. IiParameters zeNkqubo: UPhuculo oluqhutywa yiDatha
Amagama angundoqo ekujoliswe kuwo: iiparamitha zesitofu sokubumba izibane zemoto, ukuqinisekiswa kokubumba kwesibane semoto*
| Ipharamitha | Uluhlu oluqhelekileyo | Impembelelo |
|—————————————————————————————|
| Melt Temp | 280-320 ° C (PC) | Ukucaca okubonakalayo |
| Uxinzelelo lwesitofu | 1,800-2,200 ibha | Ugcwalisa micro-impawu |
| Ixesha lokupakisha | 8-12 imizuzwana | Ikhusela amanqaku ezinking |
Ukuhlanganiswa kwe-IoT: Iinzwa zexesha langempela zoxinzelelo zilungisa i-viscosity ngexesha lokuzaliswa (Industry 4.0 iyahambelana).
4. IiNdlela zokuZinziseka eziBumba ngokutsha uShishino
Amagama angundoqo ekujoliswe kuwo: i-eco-friendly headlight molds, imathiriyeli ephinda isetyenziswe kwisibane semoto*
-I-Chemical Recycling: Ubuchwephesha bokuhlaziya i-PC ye-Eastman ivumela i-50% yomxholo ohlaziyiweyo ngaphandle kokutyheli.
- I-Mold Coatings: Iingubo ze-CrN / AlCrN ze-PVD zandisa ubomi bokubumba nge-300%, ukunciphisa inkunkuma yensimbi.
- Ugcino lwamandla: Umatshini wokushicilela wombane wonke unciphisa ukusetyenziswa kwamandla ngama-60% xa kuthelekiswa neenkqubo zoxinzelelo lwamanzi.
Inqaku eliLawulayo: I-EU 2025 ELV Directive iyalela i-95% yokuphinda isetyenziswe kwesibane sentloko.
5. IiTekhnoloji ezisakhulayo zokubukela
Amagama angundoqo ekujoliswe kuwo: I-AI kuyilo lokungunda, i-3D eprintiweyo yokubumba iimoto*
- Ukulinganisa kwe-AI: I-Autodesk Moldflow 2024 iqikelela imigca ye-weld kunye nokuchaneka kwe-92%.
-Izixhobo zeHybrid: Ukufakwa okuqinileyo (HRC 54-56) kudityaniswe ne-3D eprintiweyo yokupholisa ngokusemthethweni.
-I-Smart Molds: Iithegi ze-RFID ezifakelweyo zilandelela imbali yokugcina kunye neepateni zokunxiba.
Ukuqukumbela
Ubuchule bokubumba izibane zemoto kufuna ukudityaniswa kwesayensi yezinto, ubunjineli obuchanekileyo, kunye nokuyila kwedijithali. Njengoko izithuthi ezizimeleyo ziqhuba imfuno yeenkqubo zokukhanyisa ezikrelekrele, ukwamkela ezi zicwangciso-qhinga ziphambili kuya kubeka abavelisi phambili kushishino.
Ubizo lokuSebenza: Ngaba ufuna uhlalutyo lokuhamba kweprojekthi yakho elandelayo yesibane? [Qhagamshelana neengcali zethu] ukuze ufumane iingcebiso simahla.
Ixesha lokuposa: Apr-01-2025